Considering an ECU remap for your Ford Fusion 1.6 TDCi 90hp? A Stage 1 remap can take this 2002 - 2012 diesel engine from 90 BHP to 120 BHP and from 200 Nm to 260 Nm of torque (turbocharged). This engine scores 8/10 for remap suitability. Get a free personalised quote from a trusted remap professional and find out exactly what your Ford Fusion can achieve.
The Ford Fusion 1.6 TDCi 90hp is a 1.6L turbocharged diesel engine producing 90 BHP and 200 Nm from the factory. With a typical Stage 1 remap, output increases to approximately 120 BHP and 260 Nm — a gain of around 30 BHP (33%) and 60 Nm (30%).
This engine scores highly for remap suitability, with a balanced spread of gains across both power and torque — providing a noticeable improvement across the rev range. The tuning headroom is classified as high, based on the percentage gain available from the factory output.
Considerations: Large torque increase: drivetrain condition (clutch/gearbox) becomes more important at this level.. Older diesel: injector, turbo and intake condition can affect results; ensure maintenance is up to date.
Fuel economy note: possible improvement with conservative driving.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method. We recommend discussing your specific vehicle with a qualified remap professional.
| Engine | BHP | Gain | Torque | Gain | Score |
|---|---|---|---|---|---|
| 1.4 TDCi 68hp | 68 → 92 | +24 | 160 → 210 | +50 | Excellent (8/10) |
| 1.4i 16v 80hp | 80 → 88 | +8 | 124 → 136 | +12 | Moderate (4/10) |
| 1.6i 16v 100hp | 100 → 112 | +12 | 146 → 162 | +16 | Moderate (4.5/10) |
Get a personalised remap quote for your Ford Fusion. We'll connect you with a trusted professional in your area.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method.
We recommend discussing your specific vehicle with a qualified remap professional before proceeding.
