
Considering an ECU remap for your Volvo S40 T5 220hp? A Stage 1 remap can take this 2004 - 2007 petrol engine from 220 BHP to 260 BHP and from 320 Nm to 380 Nm of torque (naturally aspirated). This engine scores 5/10 for remap suitability. Get a free personalised quote from a trusted remap professional and find out exactly what your Volvo S40 can achieve.
The Volvo S40 T5 220hp is a 2.5L naturally aspirated petrol engine producing 220 BHP and 320 Nm from the factory. With a typical Stage 1 remap, output increases to approximately 260 BHP and 380 Nm — a gain of around 40 BHP (18%) and 60 Nm (19%).
This engine has limited remap suitability, with a balanced spread of gains across both power and torque — providing a noticeable improvement across the rev range. The tuning headroom is classified as moderate, based on the percentage gain available from the factory output.
Considerations: Naturally aspirated engine: gains are usually limited; results vary widely.. Unusually high gain for NA engine: treat as an estimate and verify against the exact engine variant.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method. We recommend discussing your specific vehicle with a qualified remap professional.
| Engine | BHP | Gain | Torque | Gain | Score |
|---|---|---|---|---|---|
| 1.6D 109hp | 109 → 134 | +25 | 240 → 295 | +55 | Good (7.5/10) |
| 2.0D 136hp | 136 → 172 | +36 | 320 → 400 | +80 | Good (7.5/10) |
| 2.4i 140hp | 140 → 170 | +30 | 220 → 235 | +15 | Moderate (4.5/10) |
| 2.4 D5 163hp | 163 → 205 | +42 | 350 → 450 | +100 | Good (7/10) |
| 2.4 D5 180hp | 180 → 205 | +25 | 400 → 450 | +50 | Good (6/10) |
| 2.4 D5 180hp aut | 180 → 205 | +25 | 350 → 400 | +50 | Good (6.5/10) |
Get a personalised remap quote for your Volvo S40. We'll connect you with a trusted professional in your area.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method.
We recommend discussing your specific vehicle with a qualified remap professional before proceeding.