Volvo S60 2.4 D5 163hp Remap

Name: Volvo S60 2.4 D5 163hp ECU Remap
Brand: Volvo

Expected gains of +42 BHP and +110 Nm torque

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BHP+42 hp (26%)

Standard

163 hp

Tuned

205 hp

Torque+110 Nm (32%)

Standard

340 Nm

Tuned

450 Nm

Suitability

Good (7/10)

Gains Profile

Balanced

Headroom

High

Volvo S60 2.4 D5 163hp ECU Remapping

Considering an ECU remap for your Volvo S60 2.4 D5 163hp? A Stage 1 remap can take this 2004 - 2009 diesel engine from 163 BHP to 205 BHP and from 340 Nm to 450 Nm of torque (turbocharged). This engine scores 7/10 for remap suitability. Get a free personalised quote from a trusted remap professional and find out exactly what your Volvo S60 can achieve.

How this engine compares

15thof 58 Volvo S60 engines by power gain
69%of the 9,842 engines we hold gain data for see a smaller power increase
85%of engines with torque data see a smaller torque increase

Comparisons are calculated from our own recorded Stage 1 figures.

Assessment

The Volvo S60 2.4 D5 163hp is a 2.4L turbocharged diesel engine producing 163 BHP and 340 Nm from the factory. With a typical Stage 1 remap, output increases to approximately 205 BHP and 450 Nm — a gain of around 42 BHP (26%) and 110 Nm (32%).

This engine has moderate remap suitability, with a balanced spread of gains across both power and torque — providing a noticeable improvement across the rev range. The tuning headroom is classified as high, based on the percentage gain available from the factory output.

Considerations: High tuned torque: check transmission torque capacity and service history.. Large torque increase: drivetrain condition (clutch/gearbox) becomes more important at this level.. Older diesel: injector, turbo and intake condition can affect results; ensure maintenance is up to date.

Fuel economy note: economy gains unlikely at full power; depends on driving style.

All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method. We recommend discussing your specific vehicle with a qualified remap professional.

Considerations

!High tuned torque: check transmission torque capacity and service history.

!Large torque increase: drivetrain condition (clutch/gearbox) becomes more important at this level.

Other S60 2004 - 2009 Engines

Engine	BHP	Gain	Torque	Gain	Score
2.4D 126hp	126 → 185	+59	300 → 400	+100	Excellent (8/10)
2.4D 130hp	130 → 195	+65	280 → 420	+140	Excellent (8/10)
2.4i 140hp	140 → 170	+30	220 → 235	+15	Moderate (4.5/10)
2.0T 180hp	180 → 210	+30	240 → 300	+60	Good (7.5/10)
2.4 D5 185hp	185 → 205	+20	400 → 450	+50	Good (6/10)
2.4T 200hp	200 → 235	+35	285 → 350	+65	Good (7.5/10)
2.5T 210hp	210 → 245	+35	320 → 385	+65	Good (7/10)
T5 260hp	260 → 310	+50	350 → 450	+100	Moderate (5.5/10)
R 2.5T 300hp	300 → 335	+35	400 → 460	+60	Good (6/10)

Technical Specifications

Fuel Type: Diesel
Aspiration: Turbocharged
Displacement: 2.4L
Capacity: 2401 CC
Type: Car
Engine Family: Volvo 2.4L Turbo Diesel

ECU & Transmission

Likely ECU Low confidence: Bosch EDC16-era diesel ECU (varies)
Gearbox Low confidence: Transmission varies by trim and market; check manual/automatic type and torque rating. At this torque level, transmission and driveline servicing history becomes especially important.

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Confirm Your Vehicle

MakeVolvo

ModelS60

Generation2004 - 2009

Engine2.4 D5 163hp

All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method.

We recommend discussing your specific vehicle with a qualified remap professional before proceeding.