Considering an ECU remap for your Volvo XC90 2.0 D4 163hp? A Stage 1 remap can take this 2002 - 2014 diesel engine from 163 BHP to 185 BHP and from 400 Nm to 480 Nm of torque (turbocharged). This engine scores 6.5/10 for remap suitability. Get a free personalised quote from a trusted remap professional and find out exactly what your Volvo XC90 can achieve.
Comparisons are calculated from our own recorded Stage 1 figures.
The Volvo XC90 2.0 D4 163hp is a 2.0L turbocharged diesel engine producing 163 BHP and 400 Nm from the factory. With a typical Stage 1 remap, output increases to approximately 185 BHP and 480 Nm — a gain of around 22 BHP (13%) and 80 Nm (20%).
This engine has moderate remap suitability, with gains weighted towards torque — you will notice the difference most strongly in mid-range pulling power and in-gear acceleration. The tuning headroom is classified as moderate, based on the percentage gain available from the factory output.
Considerations: High tuned torque: check transmission torque capacity and service history.. Older diesel: injector, turbo and intake condition can affect results; ensure maintenance is up to date.
Fuel economy note: possible improvement with conservative driving.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method. We recommend discussing your specific vehicle with a qualified remap professional.
| Engine | BHP | Gain | Torque | Gain | Score |
|---|---|---|---|---|---|
| D5 163hp eur3 | 163 → 200 | +37 | 340 → 420 | +80 | Good (7.5/10) |
| 2.4D 163hp eur4 | 163 → 205 | +42 | 340 → 450 | +110 | Good (7/10) |
| 2.4 D3 163hp | 163 → 205 | +42 | 340 → 450 | +110 | Good (7/10) |
| 2.4 D4 163hp | 163 → 225 | +62 | 340 → 480 | +140 | Excellent (8/10) |
| D5 185hp eur4 | 185 → 225 | +40 | 400 → 460 | +60 | Good (6.5/10) |
| 2.4 D5 185hp | 185 → 225 | +40 | 400 → 460 | +60 | Good (6.5/10) |
| 2.4 D5 200hp | 200 → 225 | +25 | 420 → 460 | +40 | Good (6/10) |
| 2.4 D5 205hp | 205 → 245 | +40 | 420 → 500 | +80 | Good (6.5/10) |
| 2.5T 210hp | 210 → 245 | +35 | 320 → 380 | +60 | Good (7/10) |
| 2.4 D5 215hp | 215 → 245 | +30 | 420 → 500 | +80 | Good (6.5/10) |
| 3.2 - 238hp | 238 → 245 | +7 | 320 → 350 | +30 | Moderate (4/10) |
| 3.2 - 243hp | 243 → 245 | +2 | 320 → 350 | +30 | Moderate (4/10) |
| T6 272hp | 272 → 325 | +53 | 380 → 430 | +50 | Moderate (5/10) |
| T6 285hp | 285 → 305 | +20 | 400 → 470 | +70 | Moderate (4.5/10) |
| V8 315hp | 315 → 345 | +30 | 440 → 480 | +40 | Limited (3.5/10) |
Get a personalised remap quote for your Volvo XC90. We'll connect you with a trusted professional in your area.
All figures shown are typical estimates based on aggregated Stage 1 data for this engine variant. Actual results depend on vehicle condition, mileage, and the chosen tuning method.
We recommend discussing your specific vehicle with a qualified remap professional before proceeding.
